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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Codes, Standards, and Fitness-for-Service- API and ASME standards
  • 1. API 510 inspection code requirements
    • 2. ASME Section VIII overview
      - Fitness-for-service evaluation
      • 1. API 579/ASME FFS-1 concepts
        • 2. Defect assessment methodologies
          Topic 2: Inspection, Testing, and Monitoring- In-service inspection methods
          • 1. Visual inspection techniques
            • 2. Nondestructive examination (UT, RT, MT, PT)
              - Corrosion monitoring and assessment
              • 1. Remaining life calculations
                • 2. Corrosion mechanisms
                  Topic 3: Repair, Alteration, and Rerating- Repair procedures
                  • 1. Post-weld heat treatment requirements
                    • 2. Welding repairs and procedures
                      - Alteration and rerating requirements
                      • 1. Documentation and code compliance
                        • 2. Pressure vessel rerating principles
                          Topic 4: Risk and Integrity Management- Risk-based inspection (RBI)
                          • 1. API 580 concepts
                            • 2. Probability and consequence of failure
                              Topic 5: Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
                              • 1. Fabrication standards (ASME Section VIII)
                                • 2. Weld joint efficiency
                                  - Design principles and calculations
                                  • 1. Design pressure and temperature considerations
                                    • 2. Allowable stress and material selection

                                      API Pressure Vessel Inspector Sample Questions:

                                      The surface remote from a welded joint is defined as:

                                      • A. 2 inches on either side of the weld
                                      • B. 1 inch on either side of the weld or twice the minimum thickness whichever is less
                                      • C. 1 inch on either side of the weld or twice the minimum thickness whichever is greater
                                      • D. For vessels with inside diameters less than 60 inches 20 inches or ½ the vessel diameter
                                      Reveal Solution  Discussion  0

                                      Correct Answer: C  🗳️

                                      An in-service vessel is being repaired or altered.
                                      If there is a conflict between the requirements of API 510 and the legal jurisdiction, which should be followed?

                                      • A. the legal jurisdiction
                                      • B. API 510
                                      • C. the most stringent requirements
                                      • D. either set of requirements based on engineer and AI approval
                                      Reveal Solution  Discussion  0

                                      Correct Answer: C  🗳️

                                      During a vessel alteration, if there is a conflict between the requirements of API 510 and the construction code, which should be followed?

                                      • A. API 510
                                      • B. the construction code
                                      • C. either the API 510 or the construction code based on inspector's recommendation
                                      • D. the code with the most stringent requirements
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

                                      What is the API-510 recommendation for frequency of internal inspections for vessels containing corrosive substances?

                                      • A. At least once every 5 years
                                      • B. At least once every 10 years
                                      • C. Depends on the results of the last inspection
                                      • D. At least once every 3 years
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

                                      When a crack is discovered in a vessel that is in a highly stressed area, what action should you recommend to be considered as a first step in any effort to correct the flaw?

                                      • A. Call in a pressure vessel engineer
                                      • B. Design an overlay patch to completely cover the affected area that has rounded corners
                                      • C. Removing the crack using by grinding and inspect using an NDE procedure before repair by welding
                                      • D. Using an insert patch, to completely remove the affected area
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

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